MCT-8200 Hand Crimp Tool
Doc. No: ATS-640013900 Release Date: 09-26-03 UNCONTROLLED COPY Page 1 of 9
Revision: K Revision Date: 05-06-08
Hand Crimp Tool
Operating Instruction Sheet and Specifications
Order No. 64001-3900
Engineering No. MCT-8200
(Replaces 19284-0035)
FEATURES
Heavy-duty cable crimping tool with hand held precision
Tool can be used with insulated and non-insulated terminals in wire sizes 2 to 8 AWG
A ratchet feature is standard
Perfect for maintenance and lower volume crimping
Long handles provide maximum mechanical advantage which reduces operator fatigue
SCOPE
Perma-Seal , InsulKrimp , NylaKrimp , VersaKrimp Terminals and Splices 2–8 AWG. Fully insulated and
non-insulated Ring Tongue terminals also Step Down Butt and Parallel Splices.
Testing
Mechanical
The tensile test, or pull test is, a means of evaluating the mechanical properties of the crimped connections. The
following charts show the UL and Government specifications (MIL-T-7928) for various wire sizes. The tensile
strength is shown in pounds. It indicates the minimum acceptable force to break or separate the terminal from
the conductor.
Wire Size (AWG) *UL - 486 A *UL – 486 C **Military
8 90 45 225
6 100 50 300
4 140 N/A 400
2 180 N/A 550
*UL - 486 A - Terminals (Copper conductors only)
*UL - 486 C - Butt Splices, Parallel Splices
**Military – Military Approved Terminals only as listed
The following is a partial list of the product part numbers and their specifications that this tool is designed to run.
We will be adding to this list and an up to date copy is available on www.molex.com
Wire Size: 8 8.50mm²
Wire Strip
Length
Insulation
Diameter
Maximum
Terminal No.
Terminal
Eng No. (REF)
In mm In mm
19067-0003 D-950-08 .375
9.53 .350
8.89
19067-0006 D-950-10 .375
9.53 .350
8.89
19067-0008 D-950-14 .375
9.53 .350
8.89
19067-0012 D-950-56 .375
9.53 .350
8.89
19067-0016 D-951-10 .375
9.53 .350
8.89
19067-0018 D-951-14 .375
9.53 .350
8.89
19067-0022 D-951-38 .375
9.53 .350
8.89
Wire Size: 8 8.50mm²
Wire Strip
Length
Insulation
Diameter
Maximum
Terminal No.
Terminal
Eng No. (REF)
In mm In mm
19067-0025 D-951-56 .375
9.53 .350
8.89
19067-0028 D-952-12 .375
9.53 .350
8.89
19067-0030 D-952-38 .375
9.53 .350
8.89
19067-0031 D-952-76 .375
9.53 .350
8.89
19067-0032 D-953-12 .375
9.53 .350
8.89
19067-0033 D-953-34 .375
9.53 .350
8.89
19067-0034 D-953-58 .375
9.53 .350
8.89
MCT-8200 Hand Crimp Tool
Doc. No: ATS-640013900 Release Date: 09-26-03 UNCONTROLLED COPY Page 2 of 9
Revision: K Revision Date: 05-06-08
Wire Size: 8 8.50mm²
Wire Strip
Length
Insulation
Diameter
Maximum
Terminal No.
Terminal
Eng No. (REF)
In mm In mm
19067-0037 D-956-08 .375
9.53 .350
8.89
19067-0039 D-956-10 .375
9.53 .350
8.89
19067-0041 D-956-14 .375
9.53 .350
8.89
19067-0128 D-951-76 .375
9.53 .350
8.89
19067-0129 D-952-58 .375
9.53 .350
8.89
19071-0134 D-650-08X .315
8.00 .385
9.78
19071-0136 D-650-10X .315
8.00 .385
9.78
19071-0140 D-650-14X .315
8.00 .385
9.78
19071-0144 D-650-56X .315
8.00 .385
9.78
19071-0146 D-651-10X .315
8.00 .385
9.78
19071-0148 D-651-14X .315
8.00 .385
9.78
19071-0153 D-651-56X .315
8.00 .385
9.78
19071-0162 D-652-38X .315
8.00 .385
9.78
19071-0164 D-652-58X .315
8.00 .385
9.78
19071-0166 D-652-76X .315
8.00 .385
9.78
19071-0173 D-653-58X .315
8.00 .385
9.78
19071-0176 D-656-06X .315
8.00 .385
9.78
19071-0178 D-656-08X .315
8.00 .385
9.78
19071-0180 D-656-10X .315
8.00 .385
9.78
19071-0182 D-656-14X .315
8.00 .385
9.78
19071-0334 D-652-12X .315
8.00 .385
9.78
19154-0041 D-654X .432
10.97
.385
9.78
19154-0044 DC-654X .420
10.66
.380
9.65
19154-0047 ED-662X .500
12.70
.435
11.05
19164-0079 SD-8 .387
9.83 .370
9.40
19164-0080 SD-656-10 .300
7.60 .375
9.54
19164-0081 SD-651-14 .300
7.60 .375
9.54
19164-0082 SD-652-38 .300
7.60 .375
9.54
19164-0083 SD-651-56 .300
7.60 .375
9.54
19164-0457 SD-652-12 .300
7.60 .375
9.54
19164-0458 SD-253-58 .300
7.60 .375
9.54
19164-0459 SD-253-34 .300
7.60 .375
9.54
19164-0833 SDC-354 .300
7.60 .375
9.54
19193-0146 D-350-08X .315
8.00 N/A N/A
19193-0149 D-350-10 .315
8.00 N/A N/A
19193-0157 D-350-56 .315
8.00 N/A N/A
19193-0159 D-351-10 .320
8.13 N/A N/A
19193-0163 D-351-14 .320
8.13 N/A N/A
19193-0184 D-352-38 .330
8.38 N/A N/A
19193-0186 D-352-56 .330
8.38 N/A N/A
19193-0187 D-352-76 .330
8.38 N/A N/A
19193-0192 D-353-34 .330
8.38 N/A N/A
19193-0195 D-353-58 .330
8.38 N/A N/A
19193-0198 D-356-06 .358
9.08 N/A N/A
19193-0204 D-356-14 .358
9.08 N/A N/A
19205-0004 D-355 .408
10.36
N/A N/A
19215-0034 D-354 .387
9.83 N/A N/A
19215-0037 DC-354 .400
10.16
N/A N/A
19215-0042 ED-362 .500
12.70
N/A N/A
Wire Size: 6 16.0mm²
Wire Strip
Length
Insulation
Diameter
Maximum.
Terminal No.
Terminal
Eng No. (REF)
In mm In mm
19063-0050 E-757-10 .368
9.35 .345
8.76
19063-0052 E-757-14 .368
9.35 .345
8.76
19063-0062 E-758-12 .368
9.35 .345
8.76
19063-0066 E-758-58 .368
9.35 .345
8.76
19063-0069 E-760-08 .368
9.35 .345
8.76
19067-0045 E-957-10 .469
11.91
.428
10.87
19067-0047 E-957-14 .469
11.91
.428
10.87
19067-0052 E-957-38 .469
11.91
.428
10.87
19067-0055 E-957-56 .469
11.91
.428
10.87
19067-0059 E-957-76 .469
11.91
.428
10.87
19067-0061 E-958-12 .469
11.91
.428
10.87
19067-0063 E-958-38 .469
11.91
.428
10.87
19067-0065 E-958-76 .469
11.91
.428
10.87
19067-0067 E-960-08 .469
11.91
.428
10.87
19067-0069 E-960-10 .469
11.91
.428
10.87
19067-0071 E-960-14 .469
11.91
.428
10.87
19067-0073 E-960-56 .469
11.91
.428
10.87
19071-0188 E-657-10X .469
11.91
.440
11.18
19071-0190 E-657-14X .469
11.91
.440
11.18
19071-0193 E-657-38X .469
11.91
.440
11.18
19071-0196 E-657-56X .469
11.91
.440
11.18
19071-0201 E-658-12X .469
11.91
.440
11.18
19071-0208 E-658-76X .469
11.91
.440
11.18
19071-0218 E-660-08X .469
11.91
.440
11.18
19071-0221 E-660-10X .469
11.91
.440
11.18
19071-0225 E-660-14X .469
11.91
.440
11.18
19071-0229 E-660-56X .469
11.91
.440
11.18
19154-0047 ED-662X .500
12.7 .435
11.05
19193-0209 E-357-10 .395
9.65 N/A N/A
19193-0212 E-357-14 .395
9.65 N/A N/A
19193-0229 E-358-14 .375
9.52 N/A N/A
19193-0230 E-358-38 .375
9.52 N/A N/A
19193-0233 E-358-58 .375
9.52 N/A N/A
19193-0234 E-358-76 .375
9.52 N/A N/A
19193-0238 E-359-34 .375
9.52 N/A N/A
19193-0243 E-360-08 .392
9.96 N/A N/A
19193-0251 E-360-56 .392
9.96 N/A N/A
19202-0055 E-762 .493
12.51
.345
8.76
19205-0006 E-361 .477
12.12
N/A N/A
19215-0040 E-362 .500
12.70
N/A N/A
19215-0042 ED-362 .500
12.70
N/A N/A
Wire Size: 4 25.0mm²
Wire Strip
Length
Insulation
Diameter
Maximum
Terminal No.
Terminal
Eng No. (REF)
In mm In mm
19063-0078 F-766-10 .432
10.97
.432
10.97
19063-0079 F-766-12 .432
10.97
.432
10.97
19063-0080 F-766-14 .432
10.97
.432
10.97
MCT-8200 Hand Crimp Tool
Doc. No: ATS-640013900 Release Date: 09-26-03 UNCONTROLLED COPY Page 3 of 9
Revision: K Revision Date: 05-06-08
Wire Size: 4 25.0mm²
Wire Strip
Length
Insulation
Diameter
Maximum
Terminal No.
Terminal
Eng No. (REF)
In mm In mm
19063-0086 F-767-56 .438
11.11
.432
10.97
19063-0089 F-770-34 .432
10.97
.432
10.97
19067-0076 F-966-12 .501
12.73
.510
12.95
19067-0077 F-966-14 .501
12.73
.510
12.95
19067-0078 F-966-38 .501
12.73
.510
12.95
19067-0079 F-966-56 .501
12.73
.510
12.95
19067-0080 F-966-76 .501
12.73
.510
12.95
19067-0081 F-967-10 .501
12.73
.510
12.95
19067-0082 F-967-14 .501
12.73
.510
12.95
19067-0084 F-967-56 .501
12.73
.510
12.95
19067-0085 F-969-12 .501
12.73
.510
12.95
19067-0087 F-969-58 .501
12.73
.510
12.95
19067-0088 F-970-34 .501
12.73
.510
12.95
19071-0231 F-666-10X .425
10.80
.515
13.08
19071-0234 F-666-12X .425
10.80
.515
13.08
19071-0237 F-666-14X .425
10.80
.515
13.08
19071-0240 F-666-38X .425
10.80
.515
13.08
19071-0243 F-666-56X .425
10.80
.515
13.08
19071-0250 F-667-10X .425
10.80
.515
13.08
19071-0253 F-667-14X .425
10.80
.515
13.08
19154-0048 F-664X .745
19.15
.605
15.37
19193-0254 F-366-10 .447
11.35
N/A N/A
19193-0258 F-366-12 .447
11.35
N/A N/A
19193-0261 F-366-14 .447
11.35
N/A N/A
19193-0278 F-367-56 .447
11.35
N/A N/A
19193-0283 F-369-38 .447
11.35
N/A N/A
19193-0285 F-369-58 .447
11.35
N/A N/A
19193-0289 F-370-34 .447
11.35
N/A N/A
19193-0293 F-370-58 .447
11.35
N/A N/A
19202-0056 F-764 .547
13.89
.432
10.97
19205-0007 F-365 .547
13.89
N/A N/A
19215-0045 F-364 .547
13.89
N/A N/A
Wire Size: 2 35.0mm²
Wire Strip
Length
Insulation
Diameter
Maximum
Terminal No.
Terminal
Eng No. (REF)
In mm In mm
19063-0094 G-774-14 .495
12.57
.512
13.00
19063-0097 G-774-58 .495
12.57
.512
13.00
19067-0090 G-974-12 .559
14.20
.600
15.24
19067-0092 G-974-38 .559
14.20
.600
15.24
19067-0093 G-974-56 .559
14.20
.600
15.24
19067-0094 G-974-76 .559
14.20
.600
15.24
19067-0095 G-975-10 .559
14.20
.600
15.24
19067-0096 G-975-14 .559
14.20
.600
15.24
19067-0097 G-975-38 .559
14.20
.600
15.24
19067-0098 G-975-56 .559
14.20
.600
15.24
19067-0099 G-977-34 .559
14.20
.600
15.24
19067-0100 G-977-58 .559
14.20
.600
15.24
Wire Size: 2 35.0mm²
Wire Strip
Length
Insulation
Diameter
Maximum
Terminal No.
Terminal
Eng No. (REF)
In mm In mm
19071-0272 G-674-12X .490
12.45
.650
16.51
19071-0273 G-674-14X .490
12.45
.650
16.51
19071-0277 G-674-58X .490
12.45
.650
16.51
19071-0279 G-675-10X .490
12.45
.650
16.51
19071-0281 G-675-14X .490
12.45
.650
16.51
19071-0283 G-675-38X .490
12.45
.650
16.51
19071-0285 G-675-56X .490
12.45
.650
16.51
19154-0049 G-672X .640
16.25
.650
16.51
19193-0297 G-374-14 .505
12.83
N/A N/A
19193-0298 G-374-38 .505
12.83
N/A N/A
19193-0299 G-374-56 .505
12.83
N/A N/A
19193-0320 G-377-34 .490
12.45
N/A N/A
19205-0008 G-373 .680
17.27
N/A N/A
19215-0046 G-372 .610
15.49
N/A N/A
MILITARY
Wire Size: 8 8.50mm²
Wire Strip
Length
Insulation
Diameter
Maximum
Terminal No.
Terminal
Eng No. (REF)
In mm In mm
19193-0152 D-350-14 .315
8.00
N/A
N/A
19193-0167 D-351-38 .320
8.13
N/A
N/A
19193-0171 D-351-56 .320
8.13
N/A
N/A
19193-0179 D-352-12 .330
8.38
N/A
N/A
19193-0200 D-356-08 .358
9.08
N/A
N/A
19193-0202 D-356-10 .358
9.08
N/A
N/A
MILITARY
Wire Size: 6 16.0mm²
Wire Strip
Length
Insulation
Diameter
Maximum.
Terminal No.
Terminal
Eng No. (REF)
In mm In mm
19063-0054 E-757-38 .368
9.35
.345
8.76
19063-0056 E-757-56 .368
9.35
.345
8.76
19063-0071 E-760-10 .368
9.35
.345
8.76
19063-0073 E-760-14 .368
9.35
.345
8.76
19193-0216 E-357-38 .395
9.65
N/A N/A
19193-0219 E-357-56 .395
9.65
N/A N/A
19193-0226 E-358-12 .375
9.52
N/A N/A
19193-0245 E-360-10 .392
9.96
N/A N/A
19193-0248 E-360-14 .392
9.96
N/A N/A
MILITARY
Wire Size: 4 25.0mm²
Wire Strip
Length
Insulation
Diameter
Maximum
Terminal No.
Terminal
Eng No. (REF)
In mm In mm
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