AMP Circular Connectors for
Commercial Signal and Power Applications
2
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Introduction
Note: All part numbers
are RoHS Compliant.
■ Certified by
Canadian Standards
Association,
File No. LR 7189
■ Certain products meet
VDE Standard 062
Six connector series for
different interconnection
requirements:
■ Series 1—Standard density,
signal and low-current
applications using durable
Multimate contacts (.062 [1.57]
pin diameter)
■ Series 2—High density
applications using Size
20 DM and 20 DF contacts (.040
[1.02] pin diameter)
■ Series 3—Low density, power
applications with Type XII
contacts capable of carrying up to
35 amperes of current
■ Series 4—Combination of
standard and power density
application with Type III+ and
Type XII contacts
■ Series 5—Power density
application with Size 8 screw
machined and precision formed
contacts
■ Series 6—Combination of
standard and power density
application with Type III+ and
Size 8 contacts
Product Facts
■ Lightweight, all-plastic and
metal-shell connectors
■ CPC connectors are UL
94V-0 rated and made of
stabilized, heat resistant, self-
extinguishing thermoplastic
material
■ Metal-shell CPC connector
housings made of UL 94V-0 rated
thermoplastic
■ Operating temperature range:
-40°C to +105°C
■ Available in panel or chassis
mount and free-hanging
configurations
■ Quick connect/disconnect
capability with thread assist,
positive detent coupling
■ Built-in pin and socket
protection
■ Polarized for proper mating of
connector halves
■ Special connector configurations
offer special solder and posted
contacts, special receptacles
with or without threaded inserts
■ Full complement of optional
accessories
■ Recognized under the
Component Program of
Underwriters
Laboratories Inc.
for 250 VAC, rms
or 250 VDC, Service‡;
Series 1 and Series 3 (600 V);
Series 4 (600 V) and
Series 2, Series 6 (250 V)
File No. E28476
‡Select connectors are recognized
for 600 volts service.
MIL-C-5015 Style Circular
Plastic Connectors (CPC)
Product Facts
■ Intermateable with Metal-Shell
sizes 20-14 and
18-10, MIL-C-5015 Style
connectors
■ High impact resistant
plastic housing made of
UL 94V-0 rated material
■ Lightweight
■ Lower cost than standard MIL-C-
5015 connectors
■ Industry accepted Type III+ pin
and socket contacts, available
on reels in strip form for high
volume, low cost, automatic
machine terminations, or in
loose piece form for low
volume, prototype or
maintenance and repair
■ Improved alignment (U.S.
Standard MIL-C-5015
Connectors) prevents mismating
with other housing insert
arrangements
■ Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■ Certified by
Canadian Standards
Association,
File No. LR 7189
Miniature CPC
Connectors
Product Facts
■ Compact, high contact density,
environmentally sealed
connectors
■ Uses existing Mini-Universal
MATE-N-LOK stamped and
formed pin and socket contacts
■ Two shell sizes—available
in 1 to 4 and 5 to 9 position
configurations
Need more information?
Call Technical Support.
They are staffed with specialists
well versed in Tyco Electronics
products. They can provide:
■ Technical Support
■ Catalogs
■ Technical Documents
■ Product Samples
■ Authorized Tyco Electronics
Distributor Locations
©1973, 1975, 1976, 1978, 1981, 1983, 1985,
1989, 1990, 1991, 1992, 1995, 1996, 1999, 2000,
2001, 2002, 2004, 2006 and 2007 by Tyco
Electronics Corporation. All Rights Reserved.
AMP, AMPOMATOR, AMP-O-LECTRIC,
AMP-O-MATIC, AMP-TAPETRONIC,
CERTI-CRIMP, COAXICON, MATE-N-LOK,
POWERBAND, PRO-CRIMPER and TYCO are
trademarks.
Komax and TopWin are trademarks of
Komax AG.
TETRASEALS is a trademark of
Parker Hannifin Corporation.
AIRflex, FLEXAgraff, FLEXAquick, and ROHRflex
are trademarks of Flexa GmbH & Co.
Other products, logos, and Company names
mentioned herein may be trademarks of their
respective owners.
■ Produced under a Quality
Management System certified
to ISO 9001
■ A copy of the
certificate is available
upon request.
Restriction on the use of
Hazardous Substances (RoHS)
At Tyco Electronics, we’re
ready to support your RoHS
requirements. We’ve assessed
more than 1.5 million end
items/components for RoHS
compliance, and issued new
part numbers where any
change was required to
eliminate the restricted
materials.
Part numbers in this catalog are
RoHS Compliant, unless
marked otherwise. These
products comply with European
Union Directive 2002/95/EC as
amended 1 January 2006 that
restricts the use of lead,
mercury, cadmium, hexavalent
chromium, PBB, and PBDE in
certain electrical and electronic
products sold into the EU as of
1 July 2006.
Note - For purposes of this
Catalog, included within the
definition of RoHS Compliant
are products that are clearly
“Out of Scope” of the RoHS
Directive such as hand tools
and other non-electrical
accessories. Information
regarding RoHS compliance is
provided based on reasonable
inquiry of our suppliers and
represents our current actual
knowledge based on the
information provided by our
suppliers. This information is
subject to change. For latest
compliance status, refer to our
website referenced at right.
Getting the Information
You Need
Our comprehensive on-line
RoHS Customer Support Center
provides a forum to answer
your questions and support
your RoHS needs. A RoHS FAQ
(Frequently Asked Questions) is
available with links to more
detailed information. You can
also submit RoHS questions
and receive a response within
24 hours during a normal work
week. The Support Center also
provides:
■ Cross-Reference from Non-
compliant to Compliant
Products
■ Ability to browse RoHS
Compliant Products in our
on-line catalog
■ Downloadable Technical Data
■ Customer Information
Presentation
■ More detailed information
regarding the definitions used
above
So whatever your questions
when it comes to RoHS, we’ve
got the answers at
www.tycoelectronics.com/leadfree
AMP Circular Connectors for
Commercial Signal and Power Applications
3
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Table of Contents
Note: All part numbers
are RoHS Compliant.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Connector Series and Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4, 5
Performance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Internal Protection (IP) Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Current Carrying Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Example of New Current Rating Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
CPC, Series 1
Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 11
Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12, 13
Square Flange Receptacles with Round Posted Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Square Flange Receptacles with Solder Cup Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Feed-Thru Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Square Flange Receptacles, Right-Angle, Posted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15,16
Contacts, Type III+ (including Lead Free and Enhanced High Current) . . . . . . . . . . . . . . . . . . . . . . . .17-20
Contacts, Type II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Contacts, Subminiature Coaxial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22, 23
Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Component Dimensions, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
CPC, Series 2
Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Square Flange Feed-Thru Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Contacts, Size 20 DF Crimp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Contacts, Size 20 DM Crimp and 20 DF Solder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Component Dimensions, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
CPC, Series 3
Plugs and Receptacles, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Power Contacts, Type XII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34, 35
Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Component Dimensions, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
CPC, Series 4
Plugs and Receptacles, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
CPC Connector Accessories
Cable Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38, 39
Back-Shell Extender and Panel Mount Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Flexible Cable Boots and Internal Cable Grips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Keying Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Sealed CPC Connectors
One-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45
Two-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
.125 POWERBAND Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Connectors, Series 5 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Connectors, Series 6 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Connectors, Special Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Wire Entry Seal Kits and Flange Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
CPC Connector Sealing Accessories
Sealing Caps and Cable Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Jacketed Cable Seals and Rubber Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Flexible Cable Protection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
MIL-C-5015 Style Circular Plastic Connectors
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Connectors, Plugs and Receptacles—Shell Size 20-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Connectors, Plugs and Receptacles—Shell Size 18-10, and Type III+ Contacts . . . . . . . . . . . . . . . . . . .57
Metal-Shell Circular Plastic Connectors
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Receptacles and Plugs, Series 1, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Receptacles and Plugs, Series 1, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Receptacles and Plugs, Series 2, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Receptacles and Plugs, Series 2, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Receptacles and Plugs, Series 3, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Receptacles and Plugs, Series 3, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Receptacles and Plugs, Series 4, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Component Dimensions, Series 1, 2, 3 and 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Metal-Shell CPC Connector Accessories
Cable Clamps, Cable Entry Seals and Protective Cap Assemblies . . . . . . . . . . . . . . . . . . . . . . . .38, 39, 71
Miniature CPC Connectors
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Plugs, Receptacles and Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73-75
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76-79
Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Part Number Index
Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81, 82
Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Part Number Cross Reference (Non-Compliant to RoHS Compliant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Global Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
-50DS-04V(51).jpg "DF40HC(2.5)-50DS-0.4V(51)")
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